Buzzgun , I don't think that aybody was intentionaly trying to take cheap shots at you directly and I fully agree that with folks out their to question the way things are done and why their not this way or that we would probably still be hunting with rocks !!
I have given the idea of how guns were assembled alot of thought (probably way to much) and keep comming back to the "cost effective" reasoning.
Their was fella here just a short time back asking about whay barrels weren't made from a better material or even whay a gun wasen't made all in one piece ie. action and barrel. After this I gave it some though and looked at differant materials and differant processes and here is what I came up with , With all the right tools at my disposal , I could make a one piece action and barrel assembly out of 17-4 alloy ,which is very strong ,making all my critical dimentions a few thousands undersized , then send the whole thing out for heat treating and end up with a piece that is WAY harder and **** tough than any material currently being used , then using carbide or maybe ceramic tools final machine the thing all out. what you would end up with is a barrel/action that is 100% strait , the strongest assembly possible as its all one piece and made from a material that would give probably 200% longer bore life and capible of handeling pressure way higher than any conventional gun. Sounds pretty cool huh but if you add all the time and materail and the possibility that is might not work , you wouldeither have a $25,000 bad *** gun or a $25,000 tomato stake !!
back to the whole press fit idea , in my line of work I deal with alot of "interferance fit" parts and relize that they have their place and understand their limitations. I understand your line of thought about the slip fit being better but I know that the limitations of the slip it make it kinda unpractical , so here is an idea.
you get your Remington 700 action all setup and trued , the threads have been recut to 1.072" x 16tpi which is .010" oversized so your action is done. Now you get your barrel all setup and ready to thread and you thread it to a slighty bigger dimention say 1.075" thats .003" over sized. you know that from your precise setup and flawless attention to detail that the threads in the action are 100% true to the bolt raceway and the reciever face is perfectly 90 deg off of that and that the threads on the barrel are 100% true to the bore axis and that the shoulder that mates to the action is perfectly square , but those **** threads are just .003" to big , so we heat the action to say 350 deg and freeze the barrel to say 0 deg F. , the action will expand at least the needed .003" and the barrel will shrink maybe .001" so now they will screw together fine , so all is assembled and the barrel is torqued to the action and *** the to materials cool and heat back to room temp you have to perfectly mated parts that are threaded AND have the desired interferance fit. Next to welding the barrel to the action I can't think of a stronger setup ,now when the barrel is shot out and you want if rebarreled then you'll have a problem , will this gun shoot any more accurately than one that was simpy screwed to gether like normal? probably not , will it handel more pressure than the conventionaly built gun? NO , probaably less.
Like taking a Rem700 action and welding the piccatinny rail to the top , then welding the recoil lug to the action and threading it along with the action making a longer barrel tennon , replacing the bolt with a oversized unit to fit the precision reamed bolt race and TIG welding the bolt handel on what would you have ? a realy nice realy strong well built Rem 700 that you might be able to sell for $500 even thought you have $1000 in shop time in it , kinda a clone of the Surgen action that you can buy for a grand and sell for almost the same!!
Ross , whats costing you when you have a rilfe built ising the actual time that it takes to cut the action and barrel but the time it takes to dial everything in , going shop rate around here is $85-$100 per hr , and knowing whats involved in building a rifle , I say that you getting a deal !!