I've been told, read, and researched this:
- Barrel diameter must be sufficient to handle the fluting without warping the bore
- Single cut or button rifled barrels that get fluted deep enough need stress relief after the operation.
- Flutes have to be deep enough to do anything of benefit, or they are just cosmetic. This makes a lot of sense if you think in terms of an old school radiator. They wouldn't do so good dispersing the heat with shallow "fins".
- Flutes should not be directly across from one another, rather in odd numbers. Something to do with concentricity being supported in this fashion.
I think most fluting is cosmetic or upcharge gimmick. I got a couple barrels fluted, but the depth is woefully shallow, but the chicks dig it. However, I had Benchmark flute an MTU profile barrel and the things will swallow up a q-tip head and deepest I've seen on a fluted barrel outside the M242 25mm Bushmaster chain gun on a Bradley fighting vehicle.
Then comes the discussion on weather surface area vs sheer mass handles/dissipates heat better. I have one fluted barrel I swear creates mirage off the barrel rather quickly, and that is a great thing for the barrel, but then screws up my sight picture more. No free lunch I guess. lol