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How do YOU fire form Ackley Cartridges?

hankle

Well-Known Member
Joined
Jan 20, 2023
Messages
96
Location
Geneva AL
I know this topic is as broad as the people that do it, but how do you fire form your AI brass?

I've got my 1st AI at the gun smith and will be hopefully fire forming soon. I'm putting my plan together now.

Do you use cream of wheat, bee's wax, loaded ammo?

I've got loaded ammo that I'm hoping to break the barrel in with and retain the brass for later. I'm also looking to fire form new premium brass.

Please include your recipes...

Thanks
HW
 
I know this topic is as broad as the people that do it, but how do you fire form your AI brass?

I've got my 1st AI at the gun smith and will be hopefully fire forming soon. I'm putting my plan together now.

Do you use cream of wheat, bee's wax, loaded ammo?

I've got loaded ammo that I'm hoping to break the barrel in with and retain the brass for later. I'm also looking to fire form new premium brass.

Please include your recipes...

Thanks
HW
Not an AI but I have recently been making six arc brass from 220 Russian 65 Grendel and 762 x 39 and I just use loaded ammo. I've never done cream of wheat or any of that.
 
I know this topic is as broad as the people that do it, but how do you fire form your AI brass?

I've got my 1st AI at the gun smith and will be hopefully fire forming soon. I'm putting my plan together now.

Do you use cream of wheat, bee's wax, loaded ammo?

I've got loaded ammo that I'm hoping to break the barrel in with and retain the brass for later. I'm also looking to fire form new premium brass.

Please include your recipes...

Thanks
HW
There are so many Posts on this topic already.
1. just use regular loaded brass to fire form
2. Use COW or Hydro Form.
3. Put in an oven or open pit of fire and burn the heck out of your brass. :eek:

Easiest is #1 and you still get to shoot good groups with the regular cartridges and bullets you want to shoot.
Then have them on the way to fire formed cases.
 
What chamber are you having Ackley improved? Kinda hard to give advice without knowing what cartridge you are planning on forming. You are dealing with an explosion 4" from your face so its not a "one size fits most" situation.

In a properly set up Ackley improved chamber your standard chamber go-gage becomes your no-go gage. An ackley improved chamber should be about .006" shorter than a standard chamber so regular factory ammo should have a bit of a "crush fit" of about .004" between the neck shoulder junction and the bolt face. If your chamber is too long to get a good stiff bolt close on factory ammo then I would neck up 2 caliber sizes then neck back down and use the false shoulder method. I fire form and hunt with the minimum starting load for standard 25-06 Rem in my 25-06AI chamber with new norma 270win brass as the parent case.

Forming 25-06AI for 25-06rem will leave you with short necks that will stay short after multiple firings. Most standard to Ackley conversions using the standard parent case will be this way.

I've used cheap coffee "smells better than burnt COW" and 12% fill of pistol powder in a 223ai before. But after learning how to do the false shoulder method I create an amazingly accurate fire forming load that is great on game out to 200yds. The only difference between the FF load and the fully formed load is the formed load holds more powder and is about 175fps faster.

Some guys jam bullets into the lands to get proper contact between the case head and bolt face but that method personally freaks me out.

@Coyote Shadow Tracker is right about this being discussed multiple times on here. Heck I started a thread not long ago myself.

Good luck and go slow!!
 
I know this topic is as broad as the people that do it, but how do you fire form your AI brass?

I've got my 1st AI at the gun smith and will be hopefully fire forming soon. I'm putting my plan together now.

Do you use cream of wheat, bee's wax, loaded ammo?

I've got loaded ammo that I'm hoping to break the barrel in with and retain the brass for later. I'm also looking to fire form new premium brass.

Please include your recipes...

Thanks
HW
I am assuming you are referring to your .270 AI project. Ackleys are designed to be fired with the parent case/cartridge. As I previously noted in my PM, I developed an accuracy load for .270 Win and .270 AI. I only have one AI, but I have some wildcats.

175 Matrix vs 150 NAB.jpg

.270 Win with 150 NABs and .270 AI with 175 Matrix

I have pre-formed brass using the COW method (I use cotton balls) and hydraulic forming dies. The recipe might depend on the powder to use. On my .30 Gibbs, I used WST with roughly 15-20 percent of a full load. You might have to adjust accordingly. I only did the COW method because it is too much of a jump from the parent case to .30 Gibbs.


.30 Gibbs fire-forming  from .35 Whelen - COW method 11g WSF 1 of 2.jpg

.30 Gibbs fire-forming  from .35 Whelen - COW method 11g WSF 2 of 2.jpg

.30 GIBBS fire-forming progress1.jpg

From L-R
1 - .35 Whelen virgin brass
2 - After running through .338 WM and .30-06 sizing dies to establish a false neck
3 - After running through .30 Gibbs sizing die
4 - After COW method with 11g of WST
5 - .30-06 Virgin brass

This is with my .338 Thor using hydraulic forming die.

338-nm-vs-hydraulic-forming-die-vs-fireforming-jpg.448878

From L-R
1 - .338 Norma Magnum virgin brass (Lapua)
2 - After running through the hydraulic forming die, and sizing die
3 - After fire-forming off the rifle's chamber with 250g bullet and 91.5g of Magpro

Pre-forming the brass depends highly on what type of work you are willing and able to do. In either case, it is best to do load development when the brass has been fire-formed off your rifle's chamber. Good luck
 
Last edited:
I know this topic is as broad as the people that do it, but how do you fire form your AI brass?

I've got my 1st AI at the gun smith and will be hopefully fire forming soon. I'm putting my plan together now.

Do you use cream of wheat, bee's wax, loaded ammo?

I've got loaded ammo that I'm hoping to break the barrel in with and retain the brass for later. I'm also looking to fire form new premium brass.

Please include your recipes...

Thanks
HW
on my 223AI , I used 10gr of WW748, COW and a wax plug. They come out perfect.
 
If it is a true AI you should be able to fire factory rounds or normal reloads for forming. One trick is if you put a piece of tape on the back of the cartridge and see if it will chamber, if it does then jam the bullets to take up the headspace. For any cartridge that moves the shoulder ahead then the process outlined by Feenix is required. I use COW and 700x and toilet paper to hold it in.
 

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