Fiftydriver
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I have been so busy with customer projects I have not had much time to do any personal testing. Hope to get some time here in the next couple weeks.
So for you that are adding tips, and have done this quite a bit. Once set up and going how long would it take you to do 1000 bullets? With utmost accuracy and consistency of course. I am just trying to get an idea of time needed for the average annual number of bullets I use from a long range rig. The of course I will look at cost.
Jeff
If you get the tooling figured out to do this on a drill press, I would be interested.
Best method would be to develop a system that would use a bullet press or loading press to swage the meplat open to accept the aluminum tip and then run that tipped bullet through a bullet ogive and meplat forming die to form the ogive and tip together for a clean flush fit. That however would not be cheap but would be by far the easiest to use and likely the method that offered the best results.
I have not fine tuned my process to the point that every bullet tipped was up to our standards for tip straightness but from what I have done, I would say that it would take around an hour per 100 bullets with my current system to set up bullet, face off tip, drill core to accept aluminum tip, ream drill holeto 1-2 thou press fit for the tip post and then to press the tip into the bullet.
Again, nothing fine tuned and I suspect that it could be sped up even more then this but this is just an estimate from the limited work I have done so far.
Thanks! That's a heck of a lot faster than I ever though.
So if you charged me 20 cents a bullet you could make $20 an hour...
Just kidding.
Thanks
Jeff
Keep up the great work Kirby, very interesting Thread for sure. It will be great to see what else you come up with here.
Kirby...........What you are doing brings back a lot of memories! It can be a pretty involved process, but I think you are on the right track. When I started tipping bullets before tips were available, I extracted them from my Hornady 17 HMR bullets and used them. Of course I was also manufacturing the bullets which made life a little easier. My process was to partially form the ogive on the bullet and then drill a hole just deep enough into the lead to insert the tip stem. Iwould them place the bullet and tip back into the point forming die and put just enough pressure to close the lead and jacket around the tip. This took some trail and error to get just the right combination.
The first spitzers that I tried this on (8S) grouped twenty some inches higher at 950 yards than without tips and expansion was greatly improved.
I think it would be wise if you could cut the jacket to where it was slightly larger in diameter than the tips and then swage around it. If you could do this and leave a small void between the lead and tip (room for the lead to expand flush with the tip)when you swage, it would fit tightly. I realize that you are dealing with .200" base tips, so this limits you with what you can do with a bullet that is already manufactured. Maybe it is time for me to start selling bullets? I HAVE thought about it, but didn't know if I want to turn a fun hobby into a job If you wanted to, I could work with you on assembling once they are prepped (turned and drilled or punched), but I can only do .308"..............Rich
p.s. I DO HAVE some .175" brass tips that are really nice, and also, really spendy!