Recycling pulled bullets

RODSTRADLEY

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A friend gave me a bunch of pulled V max bullets that I would never shoot. He used a collet puller and didn't know how to use it properly, and complete;y ruined them, looks like he used 50 ft lbs of torque and made a doughnut on them. There is a lot of lead and cooper, so any ideas how to recycle them? Hate to just pitch them out!
 
I thought about putting them in my scrap brass bucket. LoL
 
They are " mixed metal" so you are gonna get the lowest price per ton for recycling lower than scrap steel- not gonna be worth it

Recyclers require "clean metal" to give you the highest price/weight --- even with brass if you don't deprime then they are "mixed metal"
 
Maybe throw them in a scrap bucket until you have enough and then recycle by smelting the lead from the copper. Of course the V-max will need the tips removed.

* AI generated but looks like a viable process to me.

Smelting lead from copper-jacketed bullets is a feasible process, commonly done by reloaders and hobbyists to recover scrap value. The key principle relies on the difference in melting points: lead melts at ~621°F (327°C), while copper requires ~1,984°F (1,085°C). When heated just above lead's melting point, the lead liquefies and sinks, while the solid copper jackets float on top.

Key Steps:

  • Heat Source: Use a propane burner, blowtorch, or electric melting pot. Avoid open flames near moisture.
  • Container: A cast iron skillet or dedicated melting crucible is ideal.
  • Process: Place bullets in the container and heat slowly. Once lead melts, use a slotted spoon to skim off the floating copper jackets.
  • Safety: Work outdoors or in a well-ventilated area. Wear safety goggles, fire-resistant clothing, and a respirator. Never add water to molten lead—this causes violent steam explosions.

Post-Melt Handling:

  • Lead: Pour molten lead into molds (e.g., muffin tins) to form ingots. For purity, stir in candle wax to remove dross.
  • Copper Jackets: May retain small lead fragments. These can be sold as scrap, though some scrap yards reject mixed metal. Consider contacting specialized metal recyclers.

Important Notes:

  • Lead is toxic—never melt indoors. Clean tools and workspace immediately after use.
  • Avoid tin in alloys—while it improves pourability, it does not increase hardness.
  • Plated bullets (e.g., TMJ) are riskier—lead expands when molten and can rupture the jacket, spraying hot metal.
 
Maybe throw them in a scrap bucket until you have enough and then recycle by smelting the lead from the copper. Of course the V-max will need the tips removed.

* AI generated but looks like a viable process to me.

Smelting lead from copper-jacketed bullets is a feasible process, commonly done by reloaders and hobbyists to recover scrap value. The key principle relies on the difference in melting points: lead melts at ~621°F (327°C), while copper requires ~1,984°F (1,085°C). When heated just above lead's melting point, the lead liquefies and sinks, while the solid copper jackets float on top.

Key Steps:

  • Heat Source: Use a propane burner, blowtorch, or electric melting pot. Avoid open flames near moisture.
  • Container: A cast iron skillet or dedicated melting crucible is ideal.
  • Process: Place bullets in the container and heat slowly. Once lead melts, use a slotted spoon to skim off the floating copper jackets.
  • Safety: Work outdoors or in a well-ventilated area. Wear safety goggles, fire-resistant clothing, and a respirator. Never add water to molten lead—this causes violent steam explosions.

Post-Melt Handling:

  • Lead: Pour molten lead into molds (e.g., muffin tins) to form ingots. For purity, stir in candle wax to remove dross.
  • Copper Jackets: May retain small lead fragments. These can be sold as scrap, though some scrap yards reject mixed metal. Consider contacting specialized metal recyclers.

Important Notes:

  • Lead is toxic—never melt indoors. Clean tools and workspace immediately after use.
  • Avoid tin in alloys—while it improves pourability, it does not increase hardness.
  • Plated bullets (e.g., TMJ) are riskier—lead expands when molten and can rupture the jacket, spraying hot metal.
How do you plan to pour the molten lead out of the tiny meplat?

Step 1. Grab with fingers
Step 2. Shake vigorously when the 700* copper jacket sticks to your fingers and you are trying to get it off your bubbling flesh
Step 3. Scream in pain at the 4th degree burns
Step 4. Repeat
 
The lead will expand when molten and take the path of least resistance. FMJ bullets would require the jackets to be thermal relieved (cut) prior to heating to allow flow and prevent jacket rupture during heating.

This is not something I would undertake but the OP asked "how" it might be done.
 
Assuming they are 22 cal, load them up for mag dump ammo in an AR. Use a powder that works but is extra.

How do you plan to pour the molten lead out of the tiny meplat?

Step 1. Grab with fingers
Step 2. Shake vigorously when the 700* copper jacket sticks to your fingers and you are trying to get it off your bubbling flesh
Step 3. Scream in pain at the 4th degree burns
Step 4. Repeat
I think that you are on to something. Maybe get the guy who screwed them up. lol
 
Many years ago, I use to recover backstop range bullets, wash them, let dry and then about 20# at a time, melt the lead out of the jackets in a cast iron pot over a fire. When well melted, I used a large metal kitchen spoon that had holes in it for dipping things out of hot grease and skimmed the copper jackets and debri off the top of the denser lead. Then after fluxing again, I poured the lead into ingots to later use in my electric casting furnaces for bullet casting.

We have recovered untold amounts of range lead this way.
 
Many years ago, I use to recover backstop range bullets, wash them, let dry and then about 20# at a time, melt the lead out of the jackets in a cast iron pot over a fire. When well melted, I used a large metal kitchen spoon that had holes in it for dipping things out of hot grease and skimmed the copper jackets off the top of the denser lead. Then after fluxing again, I poured the lead into ingots to later use in my electric casting furnaces for bullet casting.

We have recovered untold amounts of range lead this way.
How did you get the molten lead out of the copper jackets?
 
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