Musings on barrel life...

Re: Thanks!

Great post and very nice info.

Lothar Walther in Germany also makes polygon barrels, but limited to some cartridges.- am waiting for one chambered for .308 ¡¡

I wonder if you have any real life information on the effects of cold weather in stainless steel as opposed to CM, either in barrels or actions?? was it that ss tends to beome more britle ?

As for the bore coating, havent many handgun barrels been applied chromium for increased barrel life?
 
Re: Thanks!

All stainless alloys display a decrease in ductility in sub zero temperatures.

However, that is basically why is so vitally important that whoever manufactures the part nail the heat treat. If the strength (measured for this purpose by hardness RC scale) is sufficient that strain never reaches the critical failure point, then the ductility of the steel is immaterial. It could be rediculously brittle, but if the hardness is up to withstanding the strain, it doesn;t matter.

Bear in mind that diamond is not only one of the hardest materials on earth, it is also one of the most brittle. Almost zero ductility at all. Ever try breaking diamond with a hammer? I have. It CAN be done, but boy oh boy is that rock HARD! Once you hit it hard enough to break it, it just comes apart, all at once. Brittle steel is like that. Depending on how hard it is, it may not matter one iota that it's brittle, but if it isn't hard enough, it'll break.

The few actual anecdotes I've ever heard of stainless actually failing in cold weather were all on factory barrels. I don't trust the QC on the heat treating of parts on such a massive scale.

A good custom though, is another story. While I still feel that much better product could be achieved by treating one at a time to a custom HT regime, heat treating shops typically do a much better job at QC than factory operations with HT facilities built in.
 
Looky what I just found!!!

Barry S Brummett wrote:

# What does "polygonal rifling" mean? How is it different from other
# kinds? Is it a process or a pattern or what? Thanks in advance.

Instead of the rifling being square and hanging down in the bore so that
it can engrave a square notch in the bullet it has flats where the
rifling would be. The bullet is not upset much. Instead of having 6 or
8 sharp knotches it will have small flats that are very unnoticeable.
This makes the bullet fly better in the wind because there is no sharp
edges to bite into a cross wind. The bullet jacket is not deformed as
much so the chances of loose cores are much less. Since there is no
sharp corners to burn off the barrel life is much longer and is
dependent on heat checking alone to end its life. That is one major
reason most barrel makers are not interested in them. It would decrease
their business by half. They are more difficult to make than regular
rifled barrels for a couple of reasons one being they are difficult to
lap and give a cut barrel maker more problems due to tooling.

Gale McMillan
 
Re: Looky what I just found!!!

Chromium lined barrels are a mixed blessing...

The lining of a barrell with chromium CAN protect it from heat checking, but the abbrasion, pressure, etc. will eventually cause pitting in the chromium liner. What happens is this:

When the bore is lined with chromium, the process is VERY hard on the new chromium liner which is riddled with microscopic (as in electron microscope) cracks from the forming process.

For a while everything seems hunky dory, as the barrel is rediculously easy to clean, doesn't foul even half as much as a lapped barrel, and shoots with the best of them.

Then, somewhere around the same time as a normal barrel would start losing it's premium accuracy life, and thus be retired to fireforming, load development, and practice duty (for a benchrester)the cracks in the chromium have grown big enough that bits of the liner start peeling down the barrel embedded in the sides of bullets or carried by the expanding propellent. This causes two major flaws in chrome lined barrels. 1: the throat area which would normally erode more evenly seems to get VERY rough all of a sudden and 2: the bore gets scratched and pitted to hell by the chrome schrapnel being dragged down it's length at speed!

Chrome barrels are GREAT within their accuracy life, but when one gives up the ghost, it happens all at once. The accuracy life is really not any longer than with other barrels, as the lining process leaves an imperfect liner that is just waiting for those cracks to propagate far enough to let the real damage begin!

This is why I'm so interested in the idea of gas nitriding a bore. Chromium is partially used because it is so much freaking harder than the substrate steel (barrels are quite soft as steels go). Gas nitriding trates the steel surface to a thickness of several thousanths to be even much harder than chrome! The bore would have to be PERFECT before the nitriding, and you would want to repolish with VERY fine (lapidary scale) abrasives after, but so far, I cannot find a good, solid metallurgical explanation as to why this hasn't yet become standard practice.

PVD coatings are VERY promising as well, in fact, they are harder still, and the PVD process doesn't hurt the new lining like the chrome plating process does, but PVD deposition technology is still in its infancy, and hasn't yet been capable of coating the inside of a long narrow tube, the machinery just can't fit!
 
Re: Looky what I just found!!!

Check this thread out too, looks like polygons may actually be the way to go...

http://www.benchrest.com/forums/archive/index.php/t-10945.html

and here's an actual research paper on the topic:

http://www.zediker.com/books/rifleshooter/rs_web_promos/rs_barrels_spread.pdf

It appears, after further reasearch that not all poly barrels are created equal! Some are buttoned into shape, and others hammerforged around a "negative". The hammerforged type (used by some militaries, and extensively in handguns) have little to reccomend them in the way of accuracy potential, as the hammerforging process is NOT good for grain structure of steel. With a good normalization regime in the heat treat, it may be a viable option, but nobody seems to want to go to that much trouble...

The buttoned type, of good quality seems to be just as accurate as the rest of the top quality barrels we are all familiar with, and seem to offer rediculously extended life! Increase velocity and easier cleaning are "side benefits".

My next tube just may be a poly!
 
carbon

For high volume shooting, carbon / graphite barrels help dissipate heat MUCH faster. This, also will translate into at least a slight increase in barrel life, as heat is enemy # 1. Even in low volume shooting, if you burn a lot of powder, this should help shorten (by fractions of a millisecond) the amount of time the steel surface is hot enough to carburize.

Holy cow, I'm actually beginning to see that "super tube"!!!
 
Re: Hummers

[ QUOTE ]
IMHO this is total crap and propaganda, from what I have seen through a bore scope if you have a high intensity cartridge (like every gun I own except 222Rem and 6mmBR) your throat firecracks before it starts to erode forward. a 3groove is much rougher on a bullet in a firecracked state than a 4,5,6 groove barrel ,so it in reality has a shorter barrel life.


[/ QUOTE ]


I couldn't agree more!
 
Re: Hummers

I just found this abstract from a U.S. army experiment on propellents that completely validates nitriding of the bore!

Abstract: The U.S. Army Research Laboratory has recently made discoveries in the area of interior ballistic propellant combustion product interactions with a gun-tube bore. These discoveries were based on two hypotheses. The first was that the products could and are dynamically nitriding the bore of the gun, thus creating a nitride coating which inhibits the dissociation of CO and subsequently reduces the amount of carbon uptake. The second was that the combustion products richer in nitrogen have a lower temperature upon expansion in our experimental fixture as well as in a gun barrel. This is due to Joule and/or Joule-Thomson cooling effects. Both of these hypotheses were proven and validated through numerical and experimental methods. Higher nitrogen containing combustion products have definitively been shown to have relatively lower erosivity with respect to those having lower nitrogen content. These results have revolutionized the gun propellant development community in that for the first time, there is guidance for erosivity control through propellant chemical constituent formulation.
 
Eye opener!

I spoke with two different metallurgists at Crucible steel today. I wanted to get an answer from the horse's mouth on the idea of using 174 SXR.

The first gentleman I spoke with stated that he asked some of the other metallurgists in his office and they had come to the conclusion that it's probably purely a cost thing, but I should call their specialist in this particular area. He gave me Mr. Scott DeVanna's phone number, at Crucible's Texas facility.

Mr. DeVanna and I had quite a good chat. He confirmed that just about any 17-4 precipitation hardening steel would make excellent barrels, and that in particular, the 174-sxr would be a "SUPERB" choice. It can be polished even better than the 416r, resists corrosion, heat checking, wear, and carburization better than the aforemetioned by wide margins on all counts, all while being harder and tougher! Basically, this means that anything that makes 416R a good choice, makes 174SXR a better choice by a noticeable degree!

However, he also confirmed the cost issue. This steel is more expensive, and it's harder on tooling to boot. Finally, as it's harder on tooling, it's more likely to cause "chatter" in the cut. This means that machining must be done with VERY well maintained, VERY sharp carbide cutters, and finish lapping is a practical neccessity.

I also asked him about the Nitriding idea. Mr DeVanna commented that in his experience it is thermal fatigue and not carbon migration that is enemy number 1. However, this was done with military test barrels with 7,000 rounds, 10,000 rounds, and 18,000 rounds through them. I must assume in quick succession, as the military typically has a different idea of barrel life than most of us here.

However, he confirmed that in hot working tool steels, Nitriding is quite commonly used to help mitigate the effects of both thermal fatigue and carbon migration, and has proven quite effective at helpng against both.

When it boiled down to the brass tacks of why isn't this the common choice for the top of the line barrel, he confirmed the idea that it just doesn't make a successful buisiness model to produce a product that costs more than twice what your competitors product does, based on the idea that your product is more durable (and thus you will get less repeat buisiness, as your loyal customers won't need to replace their barrels as often).

The trouble with machining this steel is, IMHO, eminently overcomeable, and Mr. DeVanna agreed heartily. He and I asked ourselves the very same question: "machining technology has come so far, especially more recently, why hasn't the steel used for barrels kept up?" Well, now we have an answer: it's not that the metallurgy hasn't been advancing, it's that noone wants to use the better steel for fear of losing their precious (and admittadly, small enough as it is!) profit margin!

I forgot to ask the requisite questions to determine if the cryo process might be a good idea. Essentiall, in simple tool steels, with a good heat treat, cryo is close to useless, as there is VERY little retained austenite to convert. However, none of the steels we are interested in for barrels is a simple tool steel! I know for a fact that 416R could benefit from a marquench / cryo / temper / cryo / temper / cryo / temper process. This would really wring that last bit of performance out of 416R due to conversion of retained austenite into martensite, and proper stress relief of the newly formed martensite.

However, with the precipitation hardening steel, things are a bit different. This steel is fully martensitic, like 416. However, the formation of the martensite structure is not what gives it most of its hardness (unlike traditional steels, which rely almost exclusively on this for their hardness). Instead, after conversion to martensite, elevated temperatures are used to "age" the steel to promote the precipitation of a vast amount of carbides and nitrides throughout the steel, making the steel very strong and tough.

However, I need to ask him if the martensite structure is formed from a parent austenite like in traditional quench steels, or if it is formed directly martensitic sfter the melt. If the former is the case, I need to know what level of retained austenite to expect from the soloution treatment. If there is a decent amount of RA then cryo would REALLY make this steel SING!

I will be calling him back tomorrow to follow up with these questions and more, and will update you as I progress!
 
Steel choices for barrels

Where does Walthers LW steel fit in? They say it gives ~50% longer life as long as chamber pressure is held to a max of 65KSI. What is this steel?
 
I don't really understand how you could make the coating process work. How would you deal with chambering, cutting and crowning? It seems that a thin enough coating would maintain throat geometry would also wear exactly at the throat and you would have a hole in the coating, then things would start acting very strange I would think.

I have a better idea, buy three times as many guns and then the barrels last longer...LOL
 
This thread wins the award for the most educational thing I have ever read on the internet.

Kudos for the chemistry lesson.

Kind of makes me feel like this sport has a chance against the legions of doubters carrying Wal-Mart specials.
 
After significant research online, I was able to find out that LW50 is Lothar Walther's trade name for 17-4. I guess I was on the right track with the precipitation hardening steels!
 
Dzaw,
This is very interesting reading, so if I may add another metulurgical question, what is the difference between 4140 CM and 4160 CM as used in rifle barrels. I had a barrel made out of 4160 CM and I observed that it was very hard to machine. This barrel has never met my expectations though and after examining the bore with a bore scope, the first six inches has a lot of fire cracking. I will soon be rebarreling this gun with a Broughton 416 stainless with 5c rifling. Any comment on 5c rifling?
 
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