Kirby,
As for the speed, i believe there are a few key differences in on what we have both gathered data.
1. So far you have posted velocities based on the 142 SMK, not 140 berger VLD, and in my experience in 30cal and 6.5, the berger always seems to go faster all other factors equal. Why exactly this is i can only speculate, so ill just leave it at that.
2. I am shooting a 1-9 twist, now maybe your rifles are 1-9 twists but i don't know, slower twist (as you know) flattens the pressure spike when the bullet hits the rifling as it meets less resistance. a 1-9 vs 1-8 means 12.5% less twist, i'm sure this has a significant influence on speed.
3. As for the primer pockets holding up, i have had very positive experiences with winchester brass. The primer pockets stay tight much longer than remington, federal, or nosler brass. I still don't believe that i am really having such excessive pressures, maybe high end, but not dangerously excessive. I do not want to seem ignorant, as a really do respect your's and other's advice, but from everything this rifle has given me as far as feedback, I am safe. After today i'm on the 5th firing on the batch i fired today and the pockets are still good, looser than when i started... but they've been fired 5 times so good enough for me!
I got a large gain in velocity trying VV-500 series powders in my 308 win and 300 ackley, from that i believe i can get more velocity. I have plenty of spare case capacity when using H-US869, so a bulkier powder wouldn't really be an issue. However i don't want to mess with the load. The rifle is in tune and i don't want to waste precious barrel life trying other powders when i'm more than satisfied as it is. Fired some groups today at 440yards and accuracy was just around 0.5 moa, however i was using my sighter bullet hole as an aiming point, which was less than ideal. Vertical is very tight and dope was slightly high on the target with 4.5moa up. 29.50 pressure 55degrees F 180ft alt, -1degree incline, 3441fps 140 VLD.
Long range groups to come, spring break starts next weekend and i have a ton of shooting planned. Actually have 4 possible matches to attend, one of which is a steel match where i may be able to shoot some groups, if not, will shoot some on a friend's farm, depending on conditions may set the gong up at 1 mile.
No worries, in no way do i feel have i been offended or attacked! I'm not that sensitive
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Reply to second post:
You state you would load up to 3400-3450 and let it be. This is exactly what i have done so i don't see what the critique or problem is. We seem to have done the same thing, new chambering (you with your neskia model M 7mm AM, my 6.5mm voodoo) and been too excited and kept going up because we weren't seeing pressure signs, then common sense caught up and we backed down. Seems pretty similar.
Also, im not changing my original statement, i did reach just shy of 3600fps but stopped because accuracy was getting worse rapidly. So i backed down to 3555 and shot that for a few days but it was developed in 30 degree weather and i knew it was upper limit so i moved to where the best accuracy was, at 83.3grains, which gave 3441 fps. That's where im now and intend to stay until i find a reason why this is unsafe, inaccurate, or otherwise bad...
You say 3400 to 3450 would not have impressed anyone... i beg to differ, so far everyone who has see, heard, or shot this rifle was extremely impressed. Considering it uses factory dies, cheap and plentiful bass, mag fed, theoretically accepted in most tactical matches as limit is 300 win mag, manageable recoil, and the whole project cost me less than the receiver for an allen magnum. Your chamberings are very impressive, but you definitely have to pay for it. This is a very economical platform with ballistics that beat just about anything else you can build on a standard long action.
Your hodgdon load data is probably in standard 1-10 twist 300 win mag rifles, with hodgon powders. A 300 varminter (slow twist richard franklin 300wsm) will shoot 125 ballistic tips to 3800-4000fps depending on the receiver with VV-N550. Now increase capacity to 300 win mag size, neck down to 6.5, and shoot 140s, 3450 does not sound too crazy any more. Article about 300 Varminter can be found here:
http://bulletin.accurateshooter.com/2007/09/franklins-4000fps-30-cal-varminter-a-hit-with-hunters/
Oliver